Ravi Machine Works Blog http://www.ravimachineworks.in/blog/ Latest Products Mon, 27 Mar 2023 22:53:27 +0530 en-us http://www.ravimachineworks.in Cutting Efficiency of Rubber Bale Cutter in a Compact Design http://www.ravimachineworks.in/blog/cutting-efficiency-of-rubber-bale-cutter-in-a-compact-design_12425.htm Sat, 26 Feb 2022 13:19:57 +0530 <p>Rubber Bale Cutter is that kind of machine which is typically used for cutting for items such as bales and natural rubber in different sizes. When it is equipped with a hydraulic power pack and cylinder, this cutter eventually gives excellent  performance. The best quality rubber bale cutter includes alloy steel blades that are used for fine cutting and suitable rollers to offer ease of handling of heavy bales. The steel hardened rollers assure effortless movement of the bale passing through the machine. If you want to cut toughest natural and synthetic rubber bales then semi and fully automatic cutters are ideal to perform these functions. </p> <p> </p> <p><strong>Designing & Manufacturing process of Rubber Bale Cutter </strong></p> <p> </p> <p>It basically consists of a precision blade, column, hydraulic cylinder, base and power pack unit. Firstly, the oil is supplied by the hydraulic power pack unit, which functions the cutter through the cylinder and to protect the edges, lead or nylon is heaved on the base under the cutter. The high precision inclined cutters with ceaseless bales cut the rubber into a predetermined size of the pre-selected thickness. The cut rubber is automatically discharged with the help of rollers. Finally, conveyors are provided with the unit to carry the final outcome of the cut piece of bales.</p> <p> </p> <p>Rubber Bale Cutters are known for their amazing performance, precision and productivity. Following are some of the salient features of the machine offered by the leading rubber bale cutter supplier:- </p> <p> </p> <p><strong>Rigged with hydraulic power pack</strong></p> <p><strong>Acted with double hydraulic cylinder</strong></p> <p><strong>Improved quality cutting</strong></p> <p><strong>Great precision</strong></p> <p><strong>More productivity</strong></p> <p><strong>Extreme flexible</strong></p> <p><strong>Ability to cut both natural as well as synthetic rubber bales</strong></p> <p><strong>Exceptional performance</strong></p> <p><strong>Less power consumption</strong></p> <p><strong>User-Friendly operation that require proficient on-field operator</strong></p> <p><strong>Requires no manual intervention</strong></p> <p><strong>Automatically discharge of bales with the assistance of rollers</strong></p> <p> </p> <p>Rubber bale cutters are highly demanded by people all over the world as it is well-reckoned for its durability and versatility. Therefore, in India these bale cutters are manufactured and exported every year by the best rubber bale cutter exporter in India to other nations like Europe, Mexico and Gulf countries. </p> <p> </p> <p>Some of the crucial aspects to be taken due care by the <span style="text-decoration: underline;"><a title="suppliers of rubber bale cutter" href="https://www.ravimachineworks.in/rubber-bale-cutter.htm" target="_blank">suppliers of rubber bale cutter</a> </span>in order to maintain their credibility in the market are as follows- </p> <p> </p> <p>They should have a state-of-the-art infrastructure well equipped with cutting edge machines in vast space. </p> <p> </p> <p>They should have separate teams of engineers, technicians, quality auditors, warehousing personnel, sales and marketing professionals and logistics partners. </p> <p> </p> <p>They should use high quality raw material and ensure to employ the latest technology and techniques in the production process to offer the best quality products. </p> <p> </p> <p>They should have a research & development department who keep an eye on changing trends in order to upgrade the facilities accordingly and timely. </p> <p> </p> <p>They should surely have a team of quality experts which keep a regular check on the products using the latest equipment on various parameters like performance, design and service life. </p> <p> </p> <p>They should work and coordinate in tandem with each other in order to achieve all the set goals within the prescribed time frame. </p> <p> </p> <p>Their professionals should apply their innovative ideas and thoughts to <span style="text-decoration: underline;"><a title="develop new products" href="https://www.ravimachineworks.in/products.htm" target="_blank">develop new products</a> </span>as per the changing trends. Also, they should take proper feedback from the clients in order to improve the quality of their products. </p> <p> </p> <p>They should manufacture these rubber bales in compliance with the international norms and standards set by the regulatory authorities. </p> <p> </p> <p><strong>Conclusion </strong></p> <p> </p> <p>Thus, it can be strongly stated that export of rubber bale cutters is increasing rapidly to meet the sprouting demand of the global market. Choose these robustly designed cutters as per your specific need at market leading prices.</p> A Beginner’s Guide to Rubber Refiner Mill http://www.ravimachineworks.in/blog/a-beginner-s-guide-to-rubber-refiner-mill_12646.htm Tue, 12 Apr 2022 18:42:38 +0530 <p>The rubber Refiner mill is assembled and designed by utilising superior quality components at our well-equipped production unit under experienced professionals. The offered refiner mill is widely used for refining huge amounts of waste rubber items. In this article, you will come to know more about Rubber refining mills</p> <p> </p> <p><strong>Features Of Rubber Refining Mills</strong></p> <p> </p> <p><strong>Some Features of Rubber Refiner Mills are as follows:</strong></p> <p> </p> <p>1. Strong structure.</p> <p>2. Rust and moisture resistance.</p> <p>3. Excellent working capacity.</p> <p> </p> <p><strong>Salient Features:</strong></p> <p> </p> <p>●<span style="white-space: pre;"> </span>Rigid Steel Casting Steel</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Graded Steel Casting Bull Bears</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Graded Steel Casting gears and pinion of reduction gear-boxes to resist the heavy load.</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Well designed accurately machined fluttering of rolls as per requirement</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Retweeting repeated turning or replacement of linking gears is abolished with every re-grooving/ fluting of rolls.</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Reduction of roll wobblers size sometimes resulting in Cracking of rolls to accommodate smaller die pinion is not required. In fact friction ratios as high as 3:1 are easily obtainable.</p> <p> </p> <p>●<span style="white-space: pre;"> </span>Rolls need not be discarded as after a certain reduction in diameter, friction gears no more remain compatible. Optimum utilization of the rolls (till the end of the chill depth) is feasible, without making any changes in the transmission or otherwise with mills.</p> <p> </p> <p><strong>Uses of Rubber Refiner Mills</strong></p> <p> </p> <p>Rubber Refiner Mills are used to manufacture crumb sheets, which are used in an array of rubber and footwear industry products, such as the EVA sole recycling process. In comparison to the back roll, the front roll has a small scale diameter.</p> <p> </p> <p><strong>Rubber Refiner Mill Classification</strong></p> <p> </p> <p>●<span style="white-space: pre;"> </span>STAND: –Graded Steel Casting (Ultrasonic Tested)</p> <p>●<span style="white-space: pre;"> </span>HOUSING: –Graded Steel Casting (Ultrasonic Tested)</p> <p>●<span style="white-space: pre;"> </span>CAP: –Made of Mild Steel (MS)</p> <p>●<span style="white-space: pre;"> </span>BASE: –Fabricated Construction in Single Piece</p> <p>●<span style="white-space: pre;"> </span>ROLLS: – Chilled Cast Iron Stiffness 500- 540 Bun</p> <p>●<span style="white-space: pre;"> </span>BEARINGS: –Antifriction Spherical Roller Bearings</p> <p>●<span style="white-space: pre;"> </span>GREASE LUBRICATION: – Automatic Force Feed With the support of a Grease Pump</p> <p>●<span style="white-space: pre;"> </span>GEARBOX: –Heavy Duty Inline Helical Gearbox of Standard quality</p> <p>●<span style="white-space: pre;"> </span>MOTOR: –TEFC Energy Efficient Motor of Standard Make</p> <p>●<span style="white-space: pre;"> </span>NIP ADJUSTMENT: –Gearbox with Hand Wheel</p> <p> </p> <p><strong>Benefits Of Rubber Refiner Mills</strong></p> <p> </p> <p><strong>Some benefits of Rubber Refiner Mill are as follows:</strong></p> <p> </p> <p>●<span style="white-space: pre;"> </span>Universal nip roll adjustment’s</p> <p>●<span style="white-space: pre;"> </span>Roller revolution on Anti-friction Roller Bearings.</p> <p>●<span style="white-space: pre;"> </span>Uni-drive system through specially designed coupling.</p> <p>●<span style="white-space: pre;"> </span>Use of Branded Gearboxes i.e. Elec on/Shanti/Greaves.</p> <p>●<span style="white-space: pre;"> </span>Power saving.</p> <p>●<span style="white-space: pre;"> </span>Dust stops roller guides.</p> <p>●<span style="white-space: pre;"> </span>Zero maintenance.</p> <p>●<span style="white-space: pre;"> </span>Steel cast and fabricated stands & caps.</p> <p>●<span style="white-space: pre;"> </span>Better production results Insights.</p> <p>●<span style="white-space: pre;"> </span>Smooth & hassle-free performance</p> <p>●<span style="white-space: pre;"> </span>Compact Construction</p> <p>●<span style="white-space: pre;"> </span>Premium quality at the Best Price</p> <p>●<span style="white-space: pre;"> </span>High energy efficiency Good Saving</p> <p>●<span style="white-space: pre;"> </span>Reasonable pricing Of Refiner Mill</p> <p> </p> <p><strong>How is Rubber Refiner Mill Designed</strong></p> <p> </p> <p>A rubber refiner mill is mainly utilised for the refining of reclaimed rubber. The operational ease and functional performance make this mill your preferred machinery in the reclaim rubber industry for refining pure and fine rubber powder from waste. Similar in construction to an open mixing mill, you will observe that its distinguishing feature is that both the rolls have a different diameter.</p> <p> </p> <p>The front roll is smaller in diameter as contrasted to the back roll. And hence when you see a refiner mill identified as 21″ x 24″ x 36″, you simply need to decode it as the Front Roll diameter is 21 inches. The Rear Roll diameter is 24 inches and both the rolls have the same face length of 36 inches.</p> <p> </p> <p>The Rear Rolls have a higher surface speed than the Front Rolls again a similar attribute of a regular rubber mixing mill. However, in your refiner mill, the differential sized rolls turning at considerably different speeds supplies a high friction ratio. The ratio of the speed of your Front Roll to Rear Roll could vary in the range of 1:1.75 to 1:2.50 depending on your process requirement.</p> <p> </p> <p>When the rolls are set quite tightly to one another (i.e. close nip-gap adjustment of 0.05mm), refined rubber in thin-sheet form (~ 0.10mm) is manufactured. This sheet that you get is normally smooth, uniform and free of grain or lumps. In this refining process, the impurities contained in reclaimed rubber are squeezed by rolls to both sides of the rubber sheet which can be removed. </p> <p> </p> <p>Rubber Refiner Mill is similar in aspect, construction and features of safety and operation; as a beginner, you simply require to absorb that there are special kinds of two-roll mills used in the reclaim rubber industry to produce smooth and homogeneous rubber sheets.</p> <p> </p> <p>Get in touch with a top-rated Rubber Refiner Exporter in New Delhi and get the<span style="text-decoration: underline;"><a title=" rubber refiner mill exported" href="https://www.ravimachineworks.in/rubber-refiner-mill.htm" target="_blank"> rubber refiner mill exported</a></span> outside India. This refiner mill is properly checked by its quality controllers as per defined parameters before it is exported.</p>